Industrial Electrical Integrated Solution
Comprehensive industrial electrical solutions covering power distribution, motor drive, power quality, automation, smart operation & energy carbon control — safe, efficient, intelligent.
Full-Scenario Industrial Electrical Integration
Addressing six core industrial pain points with an integrated system that is safe, reliable, efficient, energy-saving, intelligent, and controllable.
Core Industry Pain Points
Unreliable Power Supply
Single-circuit supply → outages, grid fluctuations, three-phase imbalance → production line shutdowns, product scrapping, direct economic losses.
Poor Power Quality
Harmonics, reactive power loss, voltage distortion → motor heating, inverter failure, instrument malfunctions, accelerated equipment aging.
Low Automation
Isolated equipment data, no unified control, high manual costs, low accuracy — difficult to meet smart-manufacturing needs.
Outdated O&M Mode
Manual inspection + post-fault repair, unable to predict hidden dangers, chaotic ledger management, difficult fault tracing.
Extensive Energy Control
Electricity data not subdivided, process energy consumption unquantifiable, energy-saving & carbon reduction lack precise data basis.
Safety Hazards
Short circuit, overload, leakage, insulation aging cannot be monitored in real time → electrical fires, equipment damage, personnel shock risk.
Smart Power Distribution
Power Supply Architecture
Dual power supply + dual circuit backup. Key equipment equipped with UPS uninterruptible power supply and industrial emergency generators, preventing downtime from instantaneous grid fluctuations and outages.
Complete Distribution Equipment
High & low voltage distribution cabinets, intelligent circuit breakers, isolation switches, load switches. Molded-case and air circuit breakers adapt to high-power loads with graded distribution and protection.
Intelligent Monitoring & Protection
Smart measurement & control devices for real-time monitoring of voltage, current, power, temperature. Auto-protection for short circuit, overload, phase loss, and abnormal phase sequence.
Remote Centralized Control
Power monitoring platform integration for centralized management across multiple factory areas. Auto-records distribution data & alarms, supports rapid fault location and traceability.
Power Quality Management
Harmonic Control
APF active power filters to accurately filter harmonics from frequency converters, welding machines, and motors — purifying the grid environment and preventing precision equipment failures.
Reactive Power Compensation
SVG dynamic reactive power compensation device — fast response to load fluctuations, real-time reactive power compensation, improved power factor, avoiding power fines and reducing line losses.
Three-Phase Balance & Voltage Stability
Intelligent balance adjustment to correct three-phase voltage/current deviation, reduce motor & transformer heating. Voltage stabilization equipment ensures stable production voltage.
Motor & Power Drive Control
Variable Frequency Energy Saving
Dedicated frequency converters auto-adjust speed based on production load, replacing traditional power-frequency operation. Comprehensive energy-saving rate of 20%–40%.
Intelligent Motor Protection
Comprehensive motor protectors & soft starters for soft start/stop, avoiding starting current impact. Overload, locked rotor, and insulation abnormality monitoring included.
Integrated Drive Control
Integrates motor control, variable frequency speed regulation, and status monitoring with automation control systems for equipment linkage control — adapting to continuous production lines.
Electrical Automation Control
PLC-Based Core Control
PLC programmable controller as core, matched with touch screen, sensors, servo systems, control cabinets. Standardized electrical self-control for start/stop, linkage, and auto-timing control.
SCADA Visualization
SCADA configuration platform collects real-time electrical data and equipment status. Visual interface shows overall plant electrical operation, supporting remote control and parameter adjustment.
MES/IoT Integration
Integrates with MES production systems and IoT platforms for interoperability between electrical and production data. Auto-adjusts equipment status based on production pace for smart manufacturing.
Smart Electrical O&M & Security
Real-Time Status Monitoring
24-hour uninterrupted monitoring of temperature, insulation, current, vibration for distribution cabinets, cables, motors, and transformers.
Predictive Fault Warning
Intelligent algorithms predict equipment aging and potential faults 10+ days in advance — upgrading "fault repair" to "preventive operation & maintenance."
Digital Ledger & Alarm
Unified management of equipment ledger, inspection records, maintenance work orders, fault logs. Real-time pop-ups & sound/light alarms with auto-generated disposal strategies.
Smart Energy & Carbon Control
Energy Consumption Sub-Item Metering
Smart meters & collection terminals deployed at workshop, process, and equipment levels for refined decomposition of energy consumption data.
AI Energy Analysis
AI energy consumption models identify anomalies and waste points, generating energy-saving optimization plans for production electricity habits and equipment operation strategies.
Carbon Data Linkage
Docking with carbon management systems, auto-calculating electricity carbon emissions — helping enterprises achieve energy-saving & carbon reduction targets for green production compliance.
Core Advantages & Value
Safe & Reliable
Multiple protection mechanisms + 24h safety monitoring. Significantly reduces electrical accidents, ensures personnel & equipment safety, prevents unplanned shutdowns.
Energy & Cost Savings
Power quality management + frequency conversion + refined control → 15–40% comprehensive electricity reduction, lower reactive power fines & maintenance costs.
Intelligent & Efficient
Digital centralized control, auto-alarm, predictive O&M → fault response efficiency improved by 80%+, solving traditional O&M lag issues.
Scalable & Future-Proof
Modular, standardized architecture. Flexibly integrates with MES, IoT, digital twins. Supports factory expansion, equipment upgrades, and functional expansion.
Compliant & Green
Power quality, safety, and energy data fully comply with national industrial electrical standards and carbon-reduction policies — passing safety inspections & energy audits.
Typical Application Scenarios
Component Specifications & Control Design
Detailed component definitions, typical application scenarios, standard selection references, and control logic for industrial electrical systems.
Component Definitions
MCB — Miniature Circuit Breaker
Rated current ≤ 125A. Overload & short-circuit protection. Common 1P/2P/3P/4P for distribution boxes, control cabinet secondary circuits, lighting, and small motor circuits.
MCCB — Molded Case Circuit Breaker
Rated 100A–1600A. Main circuit & power incoming line protection with overload, short-circuit, and grounding protection. Optional electric operation & shunt trip for distribution cabinet incoming lines.
Control Buttons
Start/stop, reset, and emergency stop signal components. NO/NC types available: flat button, self-locking button, emergency stop mushroom button, selection knob.
AD16 Indicator Lights
Circuit status visualization. Voltage: AC/DC24V, AC220V, AC380V.
Red: Fault / Operation / Closing
Green: Standby / Open / Ready
Yellow: Warning / Alert
White: Power Indicator
Typical Application Scenarios
Control Cabinet Incoming Power
Main circuit: Incoming line → MCCB (main protection) → busbar → multi-branch MCB (branch protection).
Control circuit (AC220V/DC24V): Green = power normal, Red = circuit closed, Yellow = fault alarm. Start/stop/emergency stop buttons control contactor coil.
Small Equipment Control Box
For fans, water pumps, conveyors. Incoming: 2P/3P MCB main switch. Control: MCB powered separately.
Green light = power on, Red light = equipment running. Stop (NC) + Start (NO) + Mushroom emergency stop. Compact design for single-machine equipment boxes.
Standard Selection Reference
MCB Specifications
- Polarity: 1P / 2P / 3P / 4P
- B curve: weak current, precision equipment
- C curve: lighting, ordinary power (most common)
- D curve: motor, impact load
- Current: 6A, 10A, 16A, 20A, 32A, 63A
MCCB Specifications
- Shell current: 100A, 160A, 250A, 400A, 630A
- Polarity: 3P / 4P
- Optional: shunt release, auxiliary contact, electric operating mechanism
AD16 & Buttons
- AD16 aperture: 22mm (industry standard)
- Voltage: DC24V, AC220V
- Colors: Red / Green / Yellow
- Button aperture: 22mm
- Combo: Start (green) + Stop (red) + Emergency Stop (red mushroom self-locking)
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